Tape dispenser and take-up reel for tape backing

ABSTRACT

This invention generally relates to a method for dispensing tape with automatic backing removal more particularly suited for tape and an associated backing, employing a frame and affixed thereto a tape supply spindle rotatably mounted for receiving a roll of tape; said tape supply spindle having thereon a friction disc for pressing against a rotating take-up spindle mounted to said frame and to receive the protective tape backing when the take-up spindle rotates upon an application of a pulling force to the tape.

CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation claiming the priority benefit under 35 U.S.C. 120of U.S. patent application Ser. No. 13/098,841 entitled Tape Dispenserand Take-Up Reel for Tape Backing filed May 2, 2011 and further claimsthe priority benefit under 35 U.S.C. 119 (e) of U.S. ProvisionalApplication No. 61/330,694, Tape Dispenser and Take-up Reel forAssociated Tape Backing filed on May 3, 2010, the entire disclosures ofwhich are hereby incorporated by reference.

FIELD OF THE INVENTION

This invention relates to a method of dispensing for tape with backingrequiring removal.

BACKGROUND OF THE INVENTION

A tape dispenser is a device that holds a roll of tape and has amechanism on one end to cut or shear-off the tape. Dispensers varywidely based on the tape they dispense. Abundant and most common, cleartape dispensers are commonly made of plastic, and may be disposable.Other dispensers are stationary and may have sophisticated features tocontrol tape usage and improve ergonomics. Tape dispensers for silicontapes with Mylar (Mylar® registered trademark of DuPont Teijin Films)protective backing that separates tape layers are wound on a tape spooland require more complex tape dispensing mechanisms to allow dispensingwhile stripping-off the backing. Without an auto mechanism the processof removing the backing material is time consuming and wasteful, sincein trying to remove the backing, strips of tape can damage the usefulpart of the tape, especially when lifting the backing with a fingernailor pointed tool to separate the layers. Manual methods for removingbacking takes time and resources that can account for a significantdollar value in any project. The manual removal method also requires theuse of both hands. Thus, the user has to stop a job, put down tools, andoften remove work gloves to separate the backing. Adverse weatherconditions make this all the more difficult.

SUMMARY OF THE INVENTION

This invention generally relates to a dispensing apparatus for tape withprotective backing, including: a housing and affixed thereto a tapesupply spindle rotatably mounted for receiving a roll of tape; said tapesupply spindle having thereon a friction carrying device for applyingfrictional pressure to a backing or rotatable take-up spindle mounted tosaid frame and to receive said protective tape backing when therotatable take-up spindle rotates upon an application of a pulling forceto the supply tape.

In one embodiment the frictional device is provided for, by way ofexample, a rubber “O” ring that when installed in a pulley affixed tothe take-up spindle, passed in contact with a tension roller andinstalled in a pulley affixed to the tape supply spindle interengagesthe rotatable take-up spindle and turns the take-up spindle when thetape supply spindle turns. When the tape supply spindle is pulled by auser removing the tape from the dispenser, the “O” ring on the tapesupply spindle rotates and in turn rotates the take-up spindle. In analternate embodiment the invention includes the friction carrying devicedirectly contacts a rotatable take-up spindle.

The tape supply spindle further includes a tape spindle assembly fixedlyattached to a top housing structure and to an inner housing surface.

In one embodiment the dispensing apparatus further includes a cut offdevice having serrated teeth. The teeth are within and set below twoouter limits to provide safety from cutting into a user's fingers. Inanother embodiment, the dispensing apparatus further includes a cut offdevice having a blade within a rotatable blade-holder.

The invention disclose herein is also a method for dispensing a tapewith a protective backing, including the steps of: inserting the roll oftape into housing having tape supply spindle for rotatably receivingsaid roll of tape; separating a portion of the tape from the protectivebacking; threading said separated portion of the tape into dispensingchannel; threading portion of the separated protective backing ontorotatable take-up spindle; pulling said tape separated portion of thetape through the dispensing channel, whereby the rotatable take-upspindle having associated thereon a friction carrying device forreceiving frictional pressure from tape supply spindle, winds saidprotective tape backing on the rotatable take-up spindle when the tapespindle rotates upon an application of the pulling force to the tape.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 (a, b) is a perspective view and an illustrated parts breakdownshowing the relative positioning of parts for a tape dispensingmechanism in accordance with an embodiment of the invention.

FIG. 2 is an illustrated parts breakdown showing the relativepositioning of parts for a tape dispensing mechanism in accordance withan embodiment of the invention.

FIG. 3 is a perspective view of the tape cutting mechanism in accordancewith an embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

The following detailed description includes the best mode of carryingout the invention and is made for the purpose of illustrating thegeneral principles of the invention and should not be taken in alimiting sense. The scope of the invention is determined by reference tothe claims. Each part or function is assigned, even if structurallyidentical to another part, a unique reference number wherever that partis shown in the drawing figures.

Referring to FIG. 1 a, the invention disclosed herein relates to compactdispensing apparatus 100 for dispensing tape 3, as by way of example andnot limitation, silicone tape with protective backing 6 such as Mylar.FIG. 1 b illustrates the major components of the apparatus 100,including: a top housing, 4, and bottom housing 5, and affixedthere-between a tape supply spindle 16 rotatably mounted for receiving aroll of tape 3; said tape supply spindle 16 having thereon a rotatabledisc 14 for contacting and creating a friction which rotates a rotatabletake-up spindle 10 mounted to the bottom housing 5, to receive theprotective tape backing 6. A cutting mechanism 8, having in oneembodiment, serrated teeth, and in another embodiment, a blade, cuts thetape when dispensing for its intended application.

FIG. 2 illustrates an embodiment of the invention in greater detail.Upon an application of a pulling force P to roll of tape 3, such as byway of example, silicone tape, the rotatable take-up spindle 10 rotateswinding the backing tape 6 into a roll. In one embodiment the device forcreating the friction, mentioned above, may be a friction wheel, such asrotatable disc 14 that directly contacts rotatable spindle 10. Inanother embodiment the frictional device such as a rubber “O” ring 9interengages the disc 14 pulley recess 15, a tension roller 7 and thespindle 10, pulley 13. The tension roller 7 mounts on a stud or boss 12.

The tape supply spindle 16 assembly includes a tape holder comprised ofthe supply spindle 16, which has at least one compression member 18 forsecuring the roll of silicon tape 3 with the backing 6 to the supplyspindle 16. The tape holder assemble is captured for rotation by inthrough-hole 20 at the top housing 4. The tape supply spindle 16assembly slides into the slot 24 and the friction disc 14 is therebysituated on the under-side of the bottom of surface plate 1. The spindle10 slides into the slot 26 and is thereby captured in the surface plate1.

The friction disc 14 fixedly attaches to the supply spindle 16 and has acircumference that contacts the spindle 10 and presents a frictionalsurface when they are engaged or when an intermediate device is employedsuch as a belt, band, or gears. The frictional surface may be achievedusing an “O” ring. In one embodiment the disc 14 has the recess 15forming pulley 22 into which rubber “O” ring 9 or a specially designedgrommet serves to create the necessary frictional device thatinterengages with tension roller 7 and the spindle 10 pulley 13. Thetension roller 7 supplies a small amount of drag on the “O” ring 9. Inan alternate embodiment, the friction may be manufactured into the disc14 as a composition of rubber or other available moldable product, whereit then directly contacts the spindle 10, which also may be manufacturedinto the spindle 10 as a composition of rubber or other suitablemoldable product. In yet another embodiment the tape supply spindle 16for receiving a roll of tape 3 further includes a spur gear to engage asecond spur gear affixed to the take-up spindle. In this embodiment, thedisc 14 takes the form of a spur gear and the spindle 10 pulley 13 isreplaced by a spur gear, whereby the two gears are engaged to achievethe rotation of the spindle 10 as the tape is pulled for dispensing.

In the preferred embodiment, all parts except for the “O” ring are madeof plastic to provide a cost effective and sturdy dispenser. Othermaterials and dimensions are within the scope of the invention.

Returning to FIG. 2, the tape dispensing apparatus 100 further includesa non limiting embodiment of a cut-off device 8 having serrated teeth28. The teeth are within and set below the outer frame limit 29 toprovide safety from cutting into a user's fingers. As shown in FIG. 3,the tape dispensing apparatus 100 further includes a preferred nonlimiting embodiment of a cut off blade 8 (also, see FIG. 1) attached tolever-action member 17 which acts between two members 19 a, 19 b, to cutoff the tape passing through the containment channel 23.

A method for dispensing a tape with a protective backing, including thesteps of: inserting the roll of tape 3 into housing 4 having tape supplyspindle 16 for rotatably receiving said roll of tape 3; separating aportion 11 of the tape 3 from the protective backing 6; threading saidseparated portion 3 of the tape into dispensing channel 23; threadingportion of the separated protective backing 4 onto rotatable take-upspindle 10; pulling P said tape separated portion 11 of the tape 3through the dispensing channel 23, whereby the rotatable take-up spindle10 having associated thereon a friction carrying device for receivingfrictional pressure from tape supply spindle, winds said protective tapebacking 6 on the rotatable take-up spindle 10 when the tape supplyspindle rotates 16 upon an application of the pulling force P to thetape 3.

While the foregoing invention has been described with reference to theabove embodiments, additional modifications and changes can be madewithout departing from the spirit of the invention. Accordingly, suchmodifications and changes are considered to be within the scope of theappended claims.

We claim:
 1. A method for dispensing tape with a protective backing,comprising: installing a roll of tape supply on a spindle rotatablymounted for receiving said roll; applying pressure to said tape supplyspindle having thereon a device for a rotatable take-up spindle mountedto receive said protective tape backing when the rotatable take-upspindle rotates upon an application of a pulling force to the tape;wherein the device for applying pressure is a friction carrying devicecomprised of a rubber “O” ring that interengages the rotatable pulleyrecess, a tension roller and the rotatable take-up spindle pulley; andwherein the tape supply spindle mounted for receiving a roll of tapefurther includes at least one compression member for securing the rollof tape with backing to the rotatable take-up spindle; and wherein thetape supply spindle and the friction carrying device slides into a slotand is thereby captured beneath the lower bottom of a surface plate. 2.A method for dispensing a tape with a backing comprising the steps of:inserting the roll of tape onto a tape supply spindle for rotatablyreceiving said roll of tape; separating a portion of the tape from theprotective backing; separating a portion of the tape without backingfrom the backing; threading the separated backing onto a rotatabletake-up spindle; pulling said tape separated portion, whereby therotatable take-up spindle receives a frictional pressure from the tapesupply spindle thereby winding said backing on the rotatable take-upspindle upon an application of the pulling force to the tape.